How SEAM WMS Cut Picking Time by 40%
Achieving faster fulfillment via smart pick-path routing and mobile automation.
Client Background
A fast-growing, multi-channel, e-commerce fulfillment warehouse in Bhiwandi, Mumbai struggled with manual processes, paper picklists, and slow picking speed. They needed faster order processing, improved accuracy, and true real-time operational visibility to handle peak demand.
Challenges Before SEAM WMS
Manual Bulk Order Creation
Time-consuming manual entry of bulk orders restricted throughput.
Long Picking Time
Excessive walking and deeply inefficient foot-travel routes.
No Real-Time Visibility
Supervisors lacked live insights on picker progress.
Manual Errors
Paper-based physical picking caused frequent fulfillment mistakes.
Inefficient Pick Routing
Non-optimized walking paths drastically reduced floor productivity.
SEAM WMS Implementation
Instant bulk order processing integrated with automated pick list generation.
Mobile-based picking modules featuring SKU imagery, bin locations, and shortest-path navigation.
Smart AI pick-path optimization to drastically reduce associate walking distance.
Actionable real-time control dashboards tailored specifically for operational supervisors.
Mandatory barcode scanning enforcement for completely error-proof picking.
Results Achieved
40% Picking Time Reduction
Significantly faster completion of warehouse-wide picking tasks.
Higher Order Accuracy
Real-time barcode validation completely eliminated wrong item picks.
Improved Supervisor Control
Real-time monitoring and exact floor tracking unlocked new agile routing.
Workforce-Friendly
Easy-to-use mobile interfaces empowered rapid training intervals.
Massively Scalable
Infrastructure immediately ready for high-volume peak holiday season demand.
Client Outcome Summary
Conclusion
SEAM WMS helped the warehouse achieve faster order uploads, accelerated picking cycles, higher accuracy ceilings, and stronger top-down operational control. The warehouse is now fully positioned for scalable growth with entirely technology-driven workflows.